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The Pop Hat Guarantee

We’ll replace or repair, free of charge, any hat with a manufacturing defect for one year. Product failures as a result of misuse or improper care are not covered under this warranty.

Contact Information

Call: 888-745-9998

The Pop Hat LLC
225 Matlage Way # 1348
Sugar Land, TX 77487-1348


  • Are the hats one size fits most?

    Yes, there is an adjustable cord in the back to fit most head sizes.

  • How large of a head will the Pop Hat fit?

    The Pop Hat will fit up to a 7 1/2 hat size.

  • Can I put the hat in the washing machine?

    NO. The Pop Hat is a hand-wash only.  Please wash with cool water and any soap that does not contain bleach or any type of whitener. Gently use a scrub brush if needed.

  • What happens if the brim seems to be riding a little high and I would like it lower?

    Put the hat on a table with the crown of hat facing down.  Place a glass plate on brim of hat overnight.  Leave it like this overnight, or longer for more pronounced results.

  • Do you offer embroidery services?

    Yes, we do.  There is a 36 piece minimum.  Please email us via our contact form to request more information.

Shop our packable Pop Hats


Introducing Pop Hat,
the Amazing Packable Sun Hat


Our Hats Are Made to Travel

The Pop Hat packs flat in seconds and springs open in a snap!

Our packable sun hat packs down to 6 inches round

Pack Smart • Look Good • Feel Cool

Realtree Edge™ Camo
Packable Sun Hat

Packable Sun Hat

Brown Packable Sun Hat

Packable Sun Hat

Black Packable Sun Hat

Packable Sun Hat

Khaki Packable Sun Hat

Check out our new line of Bone Collector hats.

Bone Collector Logo

How the Pop Hat was Invented

In August 2014 , I was in New Braunfels TX. My friend and I were getting in an ATV. He was wearing a western straw hat and I was wearing a boonie hat. I said he needs a hat like mine. He told me I look like a dork. I told him I don’t like his hat because it is just another thing to carry and most likely it will get crushed in travel.

I went back home and decided I was going to make a better hat. I ordered material off the internet. I bought a sewing machine from Walmart ( I had no clue what I was doing.) and started sewing in my garage. (note the “Eureka” in the pic, that was by pure accident) The hat that I am wearing in the pic is the first hat I ever made.

~ David Kachadourian
Inventor of The Pop Hat

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