About The Pop Hat®

The Pop Hat® is a patented folding headwear design created to solve a practical problem: how to deliver true wide-brim sun protection without the bulk and fragility of traditional hats.

Designed to fold flat and pop open instantly, the Pop Hat is built for programs where portability, consistency, and reliability matter—across events, sponsorships, outdoor workforces, and large-scale distribution.

Today, the Pop Hat is used in environments where products must perform predictably at volume, travel efficiently, and deploy cleanly without reshaping or special handling.

Folds to 6-Inches & Opens In A Snap

 
 

What We Do

The Pop Hat® is engineered for bulk and program use, not novelty retail.
Our focus includes:

  • A patented folding design that returns to shape consistently
  • Event-ready headwear optimized for packing, storage, and distribution
  • One-size deployment suitable for high-volume programs
  • Custom branding and embroidery for sponsorships and promotions
  • Manufacturing and fulfillment designed to support large orders

The Pop Hat is built to integrate into existing event, sponsorship, and logistics workflows without friction.

Company Information

  • The Pop Hat, LLC is a women-owned business headquartered in Houston, Texas.
  • Manufacturing and distribution are supported through established licensed headwear infrastructure, including MLB programs.

Founder

The Pop Hat® was invented by David Kachadourian, a product developer with decades of experience in national account sales, manufacturing partnerships, and large-scale product distribution.

POP HAT FEATURES

  • Wide 16″ brim
  • 360° shade
  • 50+ UPF sun protection
  • Military-grade mesh crown for breathability
  • Elastic shock cord drawstring for a
    one-size-fits-most fit
  • Fits up to hat size 7 1/2
    (23.5 in / 59.7 cm)
  • Folds down to 6″ round for easy storage or transport
  • Steel band so the Pop Hat always returns to its original shape
  • Pops open in a snap
  • Comes in 4 colors/styles
  • Custom embroidery or branding options are available for bulk orders 
Pop Hat Open and Closed

Pack Smart   •   Look Great   •   Feel Cool

Pack Smart

Look Great

Feel Cool